Journals →  Chernye Metally →  2025 →  #12 →  Back

Ironmaking
ArticleName Improvement of blast furnace efficiency by including coke from MMK’s battery No. 12 in the charge
DOI 10.17580/chm.2025.12.02
ArticleAuthor A. V. Pavlov, A. S. Kharchenko, S. V. Yudina, S. K. Sibagatullin, V. K. Dubrovin
ArticleAuthorData

Magnitogorsk Iron and Steel Works, Magnitogorsk, Russia

A. V. Pavlov, Cand. Eng., Head of Blast Furnace Shop

 

Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia
A. S. Kharchenko, Dr. Eng., Associate Prof., Head of the Dept. of Metallurgy and Chemical Engineering, e-mail: as.mgtu@mail.ru
S. V. Yudina, Postgraduate Student, Dept. of Metallurgy and Chemical Engineering
S. K. Sibagatullin, Dr. Eng., Prof., Dept. of Metallurgy and Chemical Engineering, e-mail: 10tks@mail.ru

 

South Ural State University, Chelyabinsk, Russia.
V. K. Dubrovin, Dr. Eng., Prof., Dept. of Pyrometallurgical and Foundry Technologies

Abstract

This paper examines the operation of a blast furnace using dry-quenched coke instead of wet-quenched coke in modern coke oven battery No. 12 at Magnitogorsk Iron and Steel Works. Improved coke performance in terms of M25 and CSR (4.1 % and 9.6 % higher, respectively) and M10 (2.7 % lower, abs.) contributed to a 4.4-ton reduction in the slag remaining in the hearth after tapping and a 1.3 % reduction in the furnace bottom’s gas flow resistance coefficient. Specific coke consumption decreased by 2.4 %, while productivity increased by 1.2%. A further reduction in specific coke consumption by 2.8 %, while furnace productivity increased by 0.5 %, was achieved through adjustments to the charging mode when using coke from Battery No. 12 in the charge. This adjustment increased the ore load at the periphery and reduced it in the furnace’s intermediate and ore V-shaped counter zone.

keywords Blast furnace, pig iron, coke quality, blast furnace productivity, coke oven battery, specific coke consumption
References

1. Loginov V. N., Afanasyev A. S., Konovalova Yu. V. et al. Influence of coke quality on the technological parameters of blast furnace smelting. Chernaya metallurgiya. Byulleten nauchnotekhnicheskoy i ekonomicheskoy informatsii. 2003. No. 5. pp. 39-44.
2. Muchnik D. A., Trikilo A. I., Lyalyuk V. P., Kassim D. A. Evaluation of the coke quality as a component of blast furnace smelting technology. Koks i khimiya. 2018. No. 1. pp. 15-21.
3. Lyalyuk V. P., Tarakanov A. K., Kassim D. A. Influence of coke reactivity on technical and economic indicators of blast furnace smelting. Koks i khimiya. 2011. No. 2. pp. 16-22.
4. Ganin D. R., Gritsay V. V., Fuks E. A. Measures to save coke per ton of pig iron in the conditions of Ural Steel. Chernye Metally. 2025. No. 4. pp. 16-21.
5. Cameron I., Sukhram M., Lefebvre K., Davenport W. Blast furnace ironmaking: Analysis, control, and optimization. Blast Furnace Ironmaking: Analysis, Control, and Optimization. Elsevier, 2019. 771 р. DOI: 10.1016/C2017-0-00007-1
6. Kharchenko A. S., Yudina S. V., Sibagatullin S. K. et al. Influence of equivalent coke size on the performance of a blast furnace equipped with a tray-type loading unit under the conditions of MMK. Teoriya i tekhnologiya metallurgicheskogo proizvodstva. 2024. No. 4 (51). pp. 4-8.
7. Kharchenko A. S., Pavlov A. V., Yudina S. V. et al. Mathematical modeling of the influence of equivalent coke size on the change in temperature mode in radial zones of a blast furnace for various loading and blast parameters. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta imeni G. I. Nosova. 2025. Vol. 23, No. 2. pp. 41-49. DOI: 10.18503/1995-2732-2025-23-2-41-49
8. Muchnik D. A., Trikilo A. I., Lyalyuk V. P. et al. Influence of coke quality on the efficiency of blast furnace smelting in furnaces of different volumes. Koks i khimiya. 2018. No. 7. pp. 23-29.
9. Berkutov N. K., Stepanov Yu. V., Popova N. K. et al. On the relationship between coke quality and the main technological indicators of blast furnace smelting. Stal. 2007. No. 5. pp. 10-13.
10. Muchnik D. A. Forecast of standard coke strength indicators when replacing wet quenching with dry quenching. Koks i khimiya. 2005. No. 8. pp.15-19.
11. Dmitriev A. N. Formation of coke quality by changing the composition of coal charge for coking, the influence of coke quality on its consumption in blast furnace smelting and productivity. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii. 2018. No. 4(1420). pp. 40-45.
12. Tovarovsky I. G., Merkulov A. E. Normative assessment of the influence of blast furnace smelting parameters on coke consumption and productivity. Iron Metallurgy – Challenges of the 21st Century: Proceedings of the VIII International Congress of Blast-Furnace Metallurgists. Moscow : Izdatelskiy dom "Kodeks", 2017. pp. 111-122.
13. Filatov S. V., Kurunov I. F., Titov V. N., Loginov A. M. Analysis of the influence of coke strength reactivity (CSR) on the blast furnaces performance. Stal. 2014. No. 10. pp. 10-14.
14. Lech K. et al. The relation between CRI, CSR indexes, chemical composition and physical parameters of commercial metallurgical cokes. Ironmaking & Steelmaking. 2019. Vol. 46, Iss. 2. pp. 124-132.
15. Karunova E. V., Kalko O. A., Sorokina I. V. Study of the influence of the particle size distribution of coal charge for coking on the quality characteristics of the resulting coke. Koks i khimiya. 2025. No. 2. pp. 12-16. DOI: 10.52351/00232815_2025_2_12
16. Sibagatullin S. K., Kharchenko A. S. Use of coke nuts in blast furnaces. Magnitogorsk : Nosov Magnitogorsk State Technical University, 2014. 162 p.
17. Zolotukhin Yu. A., Berkutov N. A., Kuprygin V. V., Kupriyanova S. N. Forecasting the quality of industrial coke of wet and dry quenching at EVRAZ NTMK based on passive industrial experiment data. Forecasting the CSR and CRI of industrial coke. Koks i khimiya. 2021. No. 10. pp. 9-20.
18. Klyukin S. N. Study of the dependence of the strength characteristics of dry-quenched metallurgical coke of NLMK on its granulometric composition. Koks i khimiya. 2019. No. 9. pp. 26-29.
19. Gribanov E. A., Ganin D. R., Fuks A. Yu. Increasing the efficiency of the blast furnace production of Ural Steel by reducing the content of the +80 mm fraction in metallurgical coke. Chernye Metally. 2023. No. 11. pp. 4-7.
20. Kuzin A. V. Determination of the optimal size of skip coke. Metallurg. 2013. No. 6. pp. 27-30.
21. Kharchenko A. S., Pavlov A. V., Yudina S. V., Sibagatullin S. K. Influence of coke size on the performance of a blast furnace equipped with a cone charging device under the conditions of Magnitogorsk Iron and Steel Works. Chernye Metally. 2023. No. 12. pp. 20-24.

Language of full-text russian
Full content Buy
Back