ArticleName |
Joint effect of Fe, Si, Mg and Zn
on the structure and mechanical properties of rolled sheets from alloy Al – 2 % Cu – 1.5 % Mn |
ArticleAuthorData |
National University of Science and Technology MISIS, Metal Forming Department, Moscow, Russia
K. A. Tsydenov, Engineer of the Research Project, e-mail: kirillcydenov@yandex.ru N. A. Belov, Chief Researcher, Doctor of Technical Sciences
Ishlinsky Institute for Problems in Mechanics, the Russian Academy of Sciences, Moscow, Russia O. O. Shcherbakova, Senior Researcher, Candidate of Technical Sciences T. I. Muraveva, Researcher |
Abstract |
Using cold rolled sheets as an example, the study investigated the effect of iron, silicon, magnesium and zinc on the structure and mechanical properties of alloy Al – 2 Cu – 1.5 Mn. At the first stage, by graphite mold casting, the authors produced ingots from two experimental alloys: Al – 2 Cu – 1.5 Mn and Al – 2 Cu –1.5 Mn – 1 Mg – 1 Zn –0.5 Fe – 0.4 Si% (wt.) with sizes of 10×40×180 mm. Then the ingots were rolled on a hot rolling mill to a thickness of 2 mm at 400 oС. Afterwards, hot rolled sheets were annealed at 350 oС during 3 h, and rolled on a cold rolling mill to a thickness of 0.5 mm. The microstructure of the samples cut from ingots and sheets was studied with light and scanning electron microscopes. To assess the effect of heat treatment on the structure and physical and mechanical properties, the authors carried out multi-stage annealing processes of sheets and ingots from the experimental alloys in a range of temperatures from 300 to 500 oС with an interval of 50 oС. After every annealing stage, the authors measured hardness and specific electric conductivity of the samples. Tensile strength, yield strength and relative elongation of cold rolled sheets were determined by a tensile test method using a universal testing machine. The study showed that adding such elements as magnesium, zinc, iron and silicon into a base alloy resulted in a significant change in the structure and phase composition, but no decrease of mechanical properties of cold rolled sheets annealed at 350 oC and 400 oC due to a uniform distribution of eutectic particles, whose size was 2–5 μm. The authors demonstrated a possibility in principle to use various secondary raw materials for producing the base alloy, requiring no homogenization or annealing. The research was funded by the Russian Science Foundation, grant No. RSF 20-19-00249-P. |
References |
1. Ashkenazi D. How aluminum changed the world: A metallurgical revolution through technological and cultural perspectives. Technological Forecasting and Social Change. 2019. Vol. 143. pp. 101–113. 2. Pedneault J., Majeau-Bettez G., Pauliuk S., Margni M. Sector-specific scenarios for future stocks and flows of aluminum: An analysis based on shared socioeconomic pathways. Journal of Industrial Ecology. 2022. Vol. 26 (5). pp. 1728–1746. 3. Deev V. B., Degtyar V. A., Kutsenko A. I., Selyanin I. F., Voitkov A. P. Resource-saving technology for the production of cast aluminum alloys. Steel in Translation. 2007. Vol. 37 (12). pp. 991–994. 4. Zheng K., Politis D. J., Wang L., Lin J. A. review on forming techniques for manufacturing lightweight complex–shaped aluminium panel components. International Journal of Lightweight Materials and Manufacture. 2018. Vol. 1 (2). pp. 55–80. 5. Yang C., Zhang L., Chen Z., Gao Y. et al. Dynamic material flow analysis of aluminum from automobiles in China during 2000–2050 for standardized recycling management. Journal of Cleaner Production. 2022. Vol. 337. 130544. 6. Raabe D., Ponge D., Uggowitzer P. J., Roscher M. et al. Making sustainable aluminum by recycling scrap: The science of “dirty” alloys. Progress in Materials Science. 2022. Vol. 128. 100947. 7. Arowosola A., Gaustad G. Estimating increasing diversity and dissipative loss of critical metals in the aluminum automotive sector. Resources, Conservation and Recycling. 2019. Vol. 150. 104382. 8. Capuzzi S., Timelli G. Preparation and melting of scrap in aluminum recycling: A review. Metals. 2018. Vol. 8, No. 4. 249. 9. Niu G. et al. Enhancing Fe content tolerance in A356 alloys for achieving low carbon footprint aluminum structure castings. Journal of Materials Science & Technology. 2023. Vol. 161. pp. 180–191. 10. Mansurov Yu. N., Rakhmonov J. U. Analysis of the phase composition and the structure of aluminum alloys with increased content of impurities. Russian Journal of Non-ferrous Metals. 2018. No. 2. pp. 37–42. 11. Mansurov Yu. N., Rikhsiboev A. R., Mansurov S. Yu. Features of multicomponent secondary aluminium alloy structure formation. Metallurgist. 2020. Vol. 63 (11-12), Iss. 11–12. pp. 1303–1312. 12. Bo L. et al. Evolution of iron-rich intermetallics and its effect on the mechanical properties of Al – Cu – Mn – Fe –Si alloys after thermal exposure and high-temperature tensile testing. Journal of Materials Research and Technology. 2023. Vol. 23. pp. 2527–2541. 13. Belov N. A., Akopyan T. K., Korotkova N. O., Cherkasov S. O., Yakovleva A. O. Effect of Fe and Si on the phase composition and microstructure evolution in alloy Al – 2wt. % Cu – 2wt. % Mn during solidification, cold rolling and annealing. JOM. 2021. Vol. 16, No. 1. pp. 3827–3837.
14. Belov N. A., Cherkasov S. O., Korotkova N. O., Yakovleva A. O., Tsydenov K. A. Effect of iron and silicon on the phase composition and microstructure of the Al – 2% Cu – 2% Mn (wt %) cold rolled alloy. Physics of Metals and Metallography. 2021. Vol. 122 (11). pp. 1095–1102. 15. Korotkova N. O., Shurkin P. K., Cherkasov S. O., Aksenov A. A. Effect of copper concentration and annealing temperature on the structure and mechanical properties of ingots and cold-rolled sheets of Al – 2% Mn alloy. Russian Journal of Non-ferrous Metals. 2022. Vol. 63, No. 2. pp. 190–200. 16. Belov N. A., Korotkova N. O., Akopyan T. K., Tsydenov K. A. Simultaneous increase of electrical conductivity and hardness of Al – 1,5 wt. % Mn alloy by addition of 1,5 wt.% Cu and 0,5 wt.% Zr. Metals. 2019. Vol. 9 (12). 1246. 17. GOST 11069–2019. Primary aluminium. Grades. Introduced: 01.06.2020. 18. GOST 859–2014. Copper. Grades. Introduced: 01.07.2015. 19. GOST 804–93. Primary magnesium ingots. Specifications. Introduced: 01.01.1997. 20. GOST 3640–94. Zinc. Specifications. Introduced: 01.01.1997. 21. GOST 2169–69. Technical silicon. Specifications. Introduced: 01.07.1970. 22. GOST R 53777–2010. Master alloys of aluminium. Specifications. Introduced: 01.07.2010. 23. GOST 2999–75. Metals and alloys. Vickers hardness test by diamond pyramid. Introduced: 01.07.1976. 24. GOST 27333–87. Nondestructive testing. Measurement of electrical conductivity of non-ferrous metals by eddy current method. Introduced: 01.07.1988. 25. GOST 11701–84. Metals. Methods of tensile testing of thin sheets and strips. Introduced: 01.01.1986. 26. Thermo-Calc program (TTAL5 database). Available at: http://www.thermocalc.com (Accessed: 29.06.2023). |