ArticleName |
Impregnation of carbon graphite with aluminum alloy. Part 2 |
ArticleAuthorData |
Volgograd State Technical University, Volgograd, Russia:
S. N. Tsurikhin, Associate Professor, Chair for Foundry Machinery and Technology, Candidate of Technical Sciences N. Yu. Miroshkin, Head of Laboratory, Chair for Foundry Machinery and Technology, e-mail: nikolays34rus@gmail.com N. A. Kidalov, Head of the Chair for Foundry Machinery and Technology, Doctor of Technical Sciences
Volgograd Industrial College, Volgograd, Russia:
V. A. Gulevsky, Lecturer, Candidate of Technical Sciences |
Abstract |
A study of the redistribution of chemical elements of the alloy in a composite material based on a carbon-graphite framework impregnated with an aluminum alloy of the Al – Mg – Zn – Cu system by a non-autoclave method at a temperature of 800 оC is presented. The processes occurring between the components of the used aluminum alloy and its interaction with the carbongraphite framework were studied using the Thermo-Calc software package from Thermo-Calc Software AB (Sweden), which implements numerical simulation of phase equilibrium using the CALPHAD method. The performed calculations made it possible to create a theoretical model that showed that during the infiltration time of 20 min and at a temperature of 800 oC, there is no interaction between carbon graphite and an aluminum alloy of the Al – Mg – Zn – Cu system with the precipitation of carbides. In this case, the predominance of intermetallic phases is observed. When mapping the distribution of chemical elements of the alloy in a pore filled with metal, it was found that a zone with a high content of magnesium and copper was formed along the pore boundary, which indicates the interaction of these elements. In the process of impregnation, the copper coating dissolves in the aluminum alloy and extends into its composition, while precipitation of intermetallic compounds consisting of aluminum, magnesium and copper is possible, which form a “barrier” that limits the diffusion interaction of the aluminum melt with carbon, suppressing the formation of an undesirable carbide phase Al4C3. In addition, the presence of compounds with titanium (Ti9Al23), which extends into the alloy`s composition in the process of liquid-phase interaction with the material of an impregnation device, was revealed. The X-ray diffraction analysis of the composite confirmed the presence of intermetallic phases, while carbide phases were not found out, in particular, Al4C3 was not detected. The study was carried out with the financial support of Volgograd State Technical University within the framework of scientific project No. 8/466-22. |
References |
1. Mileyko S. T. Anthony Kelly and Composites Today. Part 2: Composites with a metal matrix. Komposity i nanostruktury. 2021. Vol. 13, No. 3. pp. 59–107. 2. Tuchinskiy L. I. Composite materials obtained by impregnation. Moscow : Metallurgiya, 1986. 208 p. 3. Matusevich A. S. Composite materials on a metal basis. Minsk : Nauka i tekhnika, 1978. 216 p. 4. Fialkov A. S. Processes and apparatuses for the production of powder carbon-graphite materials. Moscow : Aspekt Press, 2008. 686 p. 5. Ali M. M., Nived N. Composites materials for sustainable space industry: A review of recent developments. World Review of Science, Technology and Sustainable Development. 2021. Vol. 17, Iss. 2-3. pp. 172–196. DOI: 10.1504/WRSTSD.2021.114680 6. Calderon N. R., Voytovych R., Narciso J., Eustathopoulos N. Pressureless infiltration versus wetting in AlSi/graphite system. Journal of Materials Science. 2010. Vol. 45, Iss. 16. pp. 4345–4350. DOI: 10.1007/s10853-010- 4358-y 7. Mironova E. V. Wetting of metallic and non-metallic materials with aluminum alloy AL25. Metallofizika — noveyshie tekhnologii. 2007. No. 10. pp. 1407–1414. 8. Dyachkova L. N., Osipov V. A., Pinchuk Т. I. Influence of infiltration composition and infiltration modes on the structure and properties of a composite material based on artificial graphite. Powder metallurgy: Republican interdepartmental collection of scientific papers. Minsk : Izdatelskiy dom “Belorusskaya nauka”, 2019. pp. 175–179. 9. Cuevas A. C., Bercerril E., Martinez M. S. Metal matric composites: wetting and infiltration. Cham, Switzerland : Springer, 2018. 221 p. 10. Malaki M., Tehrani A. F., Niroumand B., Gupta M. Wettability in metal matrix composites. Metals. 2021. Vol. 11, Iss. 7. DOI: 10.3390/met11071034 11. L ger A., Weber L., Mortensen A. Influence of the wetting angle on capillary forces in pressure infiltration. Acta Materialia. 2015. Vol. 91. pp. 57–69. DOI: 10.1016/j.actamat.2015.03.002 12. Eustathopoulos N., Voytovych R. The role of reactivity in wetting by liquid metals: A review. Journal of Materials Science. 2016. Vol. 51, Iss. 1. pp. 425–437. DOI: 10.1007/s10853-015-9331-3 13. Wei W., Liao Q., Yang Z., Li X. et al. Interfacial modification and performance enhancement of carbon matrix/aluminum composites. Journal of Alloys and Compounds. 2022. Vol. 903. DOI: 10.1016/j.jallcom.2022.163877 14. Portnoi K. I., Zabolotskii A. A., Timofeeva N. I. Effect of matrix composition on the reactions of the components of C – Al composite materials. Metal Science and Heat Treatment. 1980. Vol. 22, Iss. 11. pp. 813–815. DOI: 10.1007/BF00779432 15. Eustathopoulos N., Sobczak N., Passerone A., Nogi K. Measurement of contact angle and work of adhesion at high temperature. Journal of Materials Science. 2005. Vol. 40, Iss. 9-10. pp. 2271–2280. 16. Gulevskiy V. A., Vinogradov L. V., Antipov V. I. et al. Development of a method for non-autoclave impregnation of porous carbon-graphite material with cast aluminum alloys. Perspektivnye materialy. 2018. No. 10. pp. 73–79. DOI: 10.30791/1028-978X-2018-10-73-79 17. Gulevskii V. A., Miroshkin N. Y., Gulevskii V. V. et al. Use of electroplating for increasing the efficiency and quality of impregnation of a porous graphitized carbon material with copper alloys. Russian Metallurgy (Metally). 2020. Vol. 2020, No. 7. pp. 746–751. DOI: 10.1134/S0036029520070071 18. N blov D., Billik P., Noga J., imon E. et al. Degradation of Al4C3 due to atmospheric humidit. JOM. 2018. Vol. 70, Iss. 10. pp. 2378–2384. DOI: 10.1007/s11837-018-3053-3 19. Lu Y., Wang X., Zhang Y., Wang J. et al. Aluminum carbide hydrolysis induced degradation of thermal conductivity and tensile strength in diamond/aluminum composite. Journal Composite Materials. 2018. Vol. 52, Iss. 20. pp. 2709–2717. 20. Ma S., Xu E., Zhu Z., Liu Q. et al. Mechanical and wear performances of aluminum/sintered-carbon composites produced by pressure infiltration for pantograph sliders. Powder Technol. 2018. Vol. 326. pp. 54–61. 21. Gomzin А. I., Gallyamova R. F., Galyshev S. N., Zaripov N. G. Suppression of the formation of the carbide phase in the carbon-aluminum composite manufacture. Molodezhny vestnik Ufimskogo gosudarstvennogo aviatsionnogo tekhnicheskogo universiteta. 2019. No. 2. pp. 34–37. 22. Etter T., Schulz P., Weber M., Metz J. et al. Aluminium carbide formation in interpenetrating graphite/aluminium composites. Materials Science and Engineering A. 2007. Vol. 448. pp. 1–6. DOI: 10.1016/j.msea.2006.11.088 |