Journals →  Chernye Metally →  2022 →  #12 →  Back

55 years of the Department of Materials Science and Materials Technology of Orenburg State University
ArticleName Influence of the heating force in rotational friction welding on mechanical properties and tensile fracture mechanism of dissimilar welded joints of 30KhGSA and 40KhMFA steels
DOI 10.17580/chm.2022.12.07
ArticleAuthor E. A. Kuzmina, E. Yu. Priymak, A. S. Kirilenko, Ya. S. Syomka
ArticleAuthorData

Orenburg State University, Orenburg, Russia1 ; JSC Drilling Equipment Plant, Orenburg, Russia2:

E. A. Kuzmina, Postgraduate Student1, Head of the Technical Department2, e-mail: kuzmina0902@yandex.ru

E. Yu. Priymak, Cand. Eng., Associate Prof., Dept. of Materials Science and Technology1, Head of the Laboratory of Metal Science and Heat Treatment2
Ya. S. Syomka, Postgraduate Student1, Design Engineer2

Orenburg State University, Orenburg, Russia:

A. S. Kirilenko, Cand. Eng., Senior Lecturer

Abstract

This article presents the results of evaluating the effect of heating force, as one of the parameters of rotational friction welding, on the mechanical properties and mechanism of tensile failure of dissimilar welded joints of medium-carbon steels 30KhGSA and 40KhMFA. The results of studies of the microstructure and microhardness of welded joints are presented. The fracture mechanism of welded specimens during tensile testing was evaluated on the basis of strain distribution maps obtained by the digital image correlation method and the results of fractographic analysis. The features of the development of deformation and failure of welded joints obtained at different heating forces are shown. From the point of view of the equal strength of the structure with a welded joint the optimal values of this parameter of rotary friction welding for joining steels 30KhGSA and 40KhMFA are recommended.
The reported study was funded by RFBR according to the research project № 20-38-90032.
When conducting mechanical tensile tests and studying the distribution of deformation fields, equipment was used that is part of the Plastometriya collective centre of the IES named after E. S. Gorkunova of the Ural branch of the RAS

keywords Rotary friction welding (RFW), exploration drill pipes, welded joint, thermomechanical affected zone (TMAZ), mechanical properties, digital image correlation method, failure mechanism
References

1. Kurt A., Uygur I., Paylasan U. Effect of friction welding parameters on mechanical and microstructural properties of dissimilar AISI 1010-ASTM B22 joints. Welding journal. 2011. Vol. 90, Iss. 5. pp. 102–106.
2. Meshram S., Mohandas T., Reddy G. M. Friction welding of dissimilar pure metals. Journal of Materials Processing Technology. 2007. Vol. 184, Iss. 1–3. pp. 330–337.
3. Alves E., Piorino Neto F., An Chen Ying. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process. Journal of Aerospace Technology Management. 2010. Vol. 2, Iss. 3. pp. 301–306.
4. Bouarroudj El., Chikh S., Abdi S., Miroud D. Thermal analysis during a rotational friction welding. Applied Thermal Engineering. 2017. Vol. 110. pp. 1543–1553.
5. Verma G., Kumar S., Bundel B. R. A Research paper on the comparison of weld strength of friction welding of different materials at two different RPM. International Journal of Mechanical Engineering and Technology. 2016. Vol. 7. Iss. 6. pp. 123–127.
6. Venkat Koushik P., Avinash D. Experimental investigation of friction welding using aluminium with mild steel. International Research Journal of Engineering and Technology. 2016. Vol. 3, Iss. 12. pp. 680–685.
7. Lukin V. P., Samorukov М. L. Peculiarities of structure formation of welded joints of heat-resistant deformable VZh175 alloy produced by rotational friction welding. Svarochnoe proizvodstvo. 2017. No. 6. pp. 12–18.
8. Volkov А. М., Samorukov М. L., Ovsepyan S. V., Bakradze М. М. Features of rotational friction welding of granulated heat-resistant nickel VZh178P alloy. Svarochnoe proizvodstvo. 2020. No. 10. pp. 40–45.
9. Emre H. E., Kaçar R. Fatigue behaviours of friction welded drill pipes. Journal of the Faculty of Engineering and Architecture of Gazi University. 2013. Vol. 28. No. 2. pp. 417–426.
10. Priymak Е. Yu., Atamashkin А. S., Kuzmina Е. А., Tulibaev Е. S. The use of rotational friction welding for manufacture of exploration drill pipes: industrial experience and research. Chernye Metally. 2020. No. 4. pp. 37–42.
11. Selvamani S. T., Palanikumar K. Optimizing the friction welding parameters to attain maximum tensile strength in AISI 1035 grade carbon steel rods. Measurement. 2014. Vol. 53. pp. 10–21.
12. Zdemira N. O., Sarsılmaz F., Hasçalık A. Effect of rotational speed on the interface properties of friction- welded AISI 304L to 4340 steel. Materials and Design. 2007. Vol. 28. pp. 301–307.
13. Vil V. I. Friction welding of metals. Moscow: Mashinostroenie, 1970. 176 p.
14. Kuzmina Е. А., Priymak Е. Yu., Kirilenko А. S. Optimization of parameters of rotational friction welding of dissimilar welded joints of medium-carbon alloyed 30KhGSA and 40KhMFA ateels. Metallovedenie i termicheskaya obrabotka metallov. 2022. No. 10. pp. 52–59.
15. Kuzmina E., Priymak E., Firsova N. Influence of forging force on tensile strength of the 30KhGSA/40KhMFA steels welded joints made by rotary friction welding. Key Engineering Materials. 2022.Vol. 910. pp.180–186.
16. GOST 9450–76. Measurement microhardness by diamond instruments indentation. Introduced: 01.01.1977.
17. GOST 6996–66. Welded joints. Methods of mechanical properties determination. Moscow: Izdatelstvo standartov, 1991. 64 p.
18. GOST 1497–84. Metals. Methods of tension test. Moscow: Standartinform, 2008. 22 p.
19. Product-Manual for DaVis 8.1. Göttingen, Germany: La Vision GmbH, 2013. 338 p.
20. Priymak Е. Yu., Lobanov М. L., Belikov S. V., Karabanalov М. S., Yakovleva I. L. Patterns of structure and crystallographic texture formation in welded joints of medium-carbon alloyed steels in the process of rotational friction welding. Fizika metallov i metallovedenie. 2022. Vol. 123. No. 6. pp. 596–603.
21. Sorokin V. G., Volosnikova A. V., Vyatkin S. A. et al. Grade guide of steels and alloys. Edited by V. G. Sorokin. Moscow: Mashinostroenie, 1989. 640 p.
22. Priymak E., Firsova N., Bashirova E., Sergienko S., Kuzmina E., Atamashkin A. Influence of friction pressure at a given burn-off length on the mechanical and microstructural properties of welded joints from medium-carbon alloyed steels in rotary friction welding. Journal of Advanced Research in Dynamical and Control Systems. 2019. Vol. 11, Iss. 1. pp. 431–437.

Language of full-text russian
Full content Buy
Back