Journals →  Tsvetnye Metally →  2022 →  #8 →  Back

COMPOSITES AND MULTIPURPOSE COATINGS
ArticleName A hybrid method for producing functional aluminium-matrix composites
DOI 10.17580/tsm.2022.08.08
ArticleAuthor Apakashev R. A., Khazin M. L., Valiev N. G.
ArticleAuthorData

Ural State Mining University, Yekaterinburg, Russia:

R. A. Apakashev, Vice Rector for Research, Doctor of Chemical Sciences, Professor, e-mail: parknedra@yandex.ru
M. L. Khazin, Professor at the Department of Mining Equipment Operation, Doctor of Technical Sciences
N. G. Valiev, Head of the Department of Mining, Doctor of Technical Sciences, Professor

Abstract

To ensure reliability and longevity of both non-critical and critical machines and mechanisms, materials are required that are capable to continuously withstand harsh operating conditions. Such materials are in demand in modern mechanical engineering, aviation, and rocket and space engineering. Functional metal matrix composites with their enhanced physical and mechanical properties can potentially meet such requirements. By choosing optimal components for both the matrix and the reinforcing filler and using the technologies that enable to combine and process them, one can obtain a product that would meet specific operating conditions. Functional metal matrix composites obtained by various methods are widely used in mechanical engineering. This paper describes a synthesis technique for producing continuously reinforced aluminium matrix composites that combines powder metallurgy with in situ method. Such combination is aimed at ensuring energy efficiency and avoiding the use of vacuum treatment of the reaction medium or inert gases to protect from oxidation. The use of reinforcing phase precursors helps achieve good wettability of dispersed particles with molten matrix metal. The different options of the practical implementation of this method are based on the case study of aluminium-matrix composites filled with various functional particles. Studies conducted using scanning electron microscopy and energy-dispersive X-ray microanalysis indicate that such composite material has a solid structure comprised of evenly distributed atoms of aluminium, zinc and magnesium. The findings suggest potential applicability of this reinforcement method using a wide range of functional particles, which ensure that the composite material had the necessary properties.
This research was carried out by the Ural State Mining University pursuant to Governmental Assignment for R&D Work No. 11. 075-03-2021-303 dated December 29, 2020; Subject No. 0833-2020-0007.

keywords Mechanical engineering, aluminium matrix composites, synthesis, powder metallurgy, in situ method
References

1. Grashchenkov D. V., Efimochkin I. Yu., Bolshakova A. N. High-temperature metal-matrix composite materials reinforced with refractory particles and fibers. Aviatsionnye materialy i tekhnologii. 2017. No. 5. pp. 318–328. DOI: 10.18577/2071-9240-2017-0-S-318-328.
2. Sharma D. K., Mahant D., Upadhyay G. Manufacturing of metal matrix composites: A state of review. Materials Today: Proceedings. 2020. Vol. 26. pp. 506–519. DOI: 10.1016/j.matpr.2019.12.128.
3. Kumar A., Singh R. C., Chaudhary R. Recent progress in production of metal matrix composites by stir casting process: An overview. Materials Today: Proceedings. 2020. Vol. 21. pp. 1453–1457. DOI: 10.1016/j.matpr.2019.10.079.
4. Wyatt B. C., Nemani S. K., Anasori B. 2D transition metal carbides (MXenes) in metal and ceramic matrix composites. Nano Convergence. 2021. Vol. 8, No. 16. DOI: 10.1186/s40580-021-00266-7.
5. Moreira R. C. S., Kovalenko O., Souza D., Reis R. P. Metal matrix composite material reinforced with metal wire and produced with gas metal arc welding. Journal of Composite Materials. 2019. Vol. 53, No. 28-30. pp. 4411–4426. DOI: 10.1177/0021998319857920.
6. Ruzic J., Simic M., Stoimenov N., Božic D., Stašic J. Innovative processing routes in manufacturing of metal matrix composite materials. Metallurgical and Materials Engineering. 2021. Vol. 27, No. 1. pp. 1–13. DOI: 10.30544/629.
7. Feofanov A. N., Ovchinnikov V. V., Gubin A. M. Mechanical properties of FSW compounds of a continuously reinforced aluminium-matrix composite material. Svarochnoe Proizvodstvo. 2021. No. 10. pp. 21–31.
8. Prathipa R., Sivakumar C., Shanmugasundaram B. Experimental investigation of aluminium (Al6061) alloy with fly ash metal matrix composite material. Annals of the Romanian Society for Cell Biology. 2021. Vol. 25, No. 5. pp. 270–288.
9. Chen C.-L., Lin C.-H. In-situ dispersed La oxides of Al6061 composites by mechanical alloying. Journal of Alloys and Compounds. 2019. Vol. 775. pp. 1156–1163. DOI: 10.1016/j.jallcom.2018.10.093.
10. Singh H., Haq M. I. U., Raina A. Dry sliding friction and wear behaviour of AA6082-TiB2 in situ composites. Silicon. 2020. Vol. 12. pp. 1469–1479. DOI: 10.1007/s12633-019-00237-y.
11. Jeevan V., Rao C. S. P., Selvaraj N., Rao G. B. Fabrication and characterization of AA6082 ZTA composites by powder metallurgy process. Materials Today: Proceedings. 2018. Vol. 5, No. 1. pp. 254–260. DOI: 10.1016/j.matpr.2017.11.080.
12. Luts A. R., Zakamov D. V. Application of aluminium-matrix composites continuously reinforced with ceramic particles for friction parts. Sovremennye materialy, tekhnika i tekhnologii. 2019. No. 5. pp. 82–86.
13. Apakashev R. A., Khazin M. L., Krasikov S. A. Effect of nanostructuring of aluminum, copper, and alloys on their basis wear for resistance and hardness. Journal of Friction and Wear. 2020. Vol. 41, No. 5. pp. 428–431. DOI: 10.3103/s1068366620050037.
14. Mahdavi S., Akhlaghi F. Fabrication and characteristics of Al6061/SiC/Gr hybrid composites processed by in situ powder metallurgy method. Journal of Composite Materials. 2013. Vol. 47. pp. 437–447. DOI: 10.1177/0021998312440898.
15. Zhang J., Ma S., Zhu J., Kang K. et al. Microstructure and compression strength of W/HfC composites synthesized by plasma activated sintering. Metals and Materials International. 2019. Vol. 25. pp. 416–424. DOI: 10.1007/s12540-018-0190-8.
16. Feng S.-Y., Li Q.-L., Liu W., Shu G.-G. et al. Microstructure and mechanical properties of Al – B4C composite at elevated temperature strengthened with in situ Al2O3 network. Rare Metals. 2020. Vol. 39. pp. 671–679. DOI: 10.1007/s12598-019-01279-2.
17. Soltani S., Azari Khosroshahi R., Taherzadeh Mousavian R., Jiang Z.-Y. et al. Stir casting process for manufacture of Al – SiC composites. Rare Metals. 2017. Vol. 36. pp. 581–590. DOI: 10.1007/s12598-015-0565-7.
18. Mamnooni S., Borhani E., Bovand D. In-situ synthesis of aluminum matrix composite from Al-NiO system by mechanical alloying. Metals and Materials International. 2019. Vol. 25. pp. 1–8. DOI: 10.1007/s12540-019-00549-z.
19. Kim J., Jung J. G., Baek E. J., Choi Y. S. et al. Microstructures and mechanical properties of multiphase-reinforced in situ aluminum matrix composites. Metals and Materials International. 2019. Vol. 25. pp. 353–363. DOI: 10.1007/s12540-018-0195-3.
20. Shi Q., Mertens R., Dadbakhsh S., Li G. et al. In-situ formation of particle reinforced Aluminium matrix composites by laser powder bed fusion of Fe2O3/AlSi12 powder mixture using laser melting/remelting strategy. Journal of Materials Processing Technology. 2022. Vol. 299. p. 117357. DOI: 10.1016/j.jmatprotec.2021.117357.
21. Xi L., Gu D., Lin K., Guo S. et al. Effect of ceramic particle size on densification behavior, microstructure formation, and performance of TiB2-reinforced Al-based composites prepared by selective laser melting. Journal of Materials Research. 2020. Vol. 35, No. 6. pp. 559–570. DOI: 10.1557/jmr.2019.392.
22. Kandpal C. B., Kumar J., Singh H. Manufacturing and technological challenges in Stir casting of metal matrix composites. A review. Materials Today: Proceedings. 2018. Vol. 5, No. 1. pp. 5–10. DOI: 10.1016/j.matpr.2017.11.046.
23. Johnyjames S., Annamalai A. Fabrication of aluminium metal matrix composite and testing of its property. Mechanics, Materials Science & Engineering. 2017. Vol. 9. DOI: 10.2412/mmse.62.86.695. hal-01504692f.
24. Apakashev R. A., Khazin M. L., Krasikov S. A. Synthesizing aluminum matrix composites by combining a powder metallurgical technique and an in situ method. Materials Science Forum 2021. Vol. 1047. pp. 20–24. DOI: 10.4028/www.scientific.net/MSF.1047.20.
25. Apakashev R. A., Davydov S. Ya., Khazin M. L., Churkin V. A. Method for producing alumina-matrix composite materials. Patent RF, No. 2768800. Published: 24.03.2022.
26. Krasikov S. A., Zhilina E. M., Pichkaleva O. A., Ponomarenko A. A. et al. Effect of the composition of intermetallic compounds on the interphase interactions during combined aluminothermic reduction of titanium, nickel and molybdenum from oxides. Rasplavy. 2016. No. 4. pp. 345–352.
27. Osinkina T. V., Krasikov S. A., Russkih A. S., Zhilina E. M. et al. Influence of conditions for metallothermic reduction of titanium dioxide on the phase formation of titanium aluminides. AIP Conference Proceedings. 2020. Vol. 2313, Iss. 1. Article 060013.

Language of full-text russian
Full content Buy
Back