ArticleName |
The structure and mechanical properties formed in the soft L63 brass
band commercially produced using transverse flux induction heating |
Abstract |
This paper looks at the structure and mechanical properties formed in a steel band while it is processed to the soft state using a variety of different adopted and pilot processes that involve Transverse Flux Induction Heating (or, TFIH). Varying concentrations of copper were examined: 62.5 ± 0.2 and 64 ± 0.2 %. After semicontinuous casting and cutting to length, ingots were heated in a continuous gas furnace. Hot-rolled bands with the thicknesses of 5 and 8 mm were coiled and the coils were air- or water-cooled. A portion of the coils was annealed in a batch furnace and cooled down in the same way. After the bands were cold-rolled down to 2.0, 2.2 or 2.4 mm, they were coiled and the coils were annealed in the batch furnace or treated by TFIH technique in the most intense mode. The second rolling cycle was conducted using the adopted processes and reaching the thicknesses of ~0.6, 0.8 and 1.0 mm and various degrees of deformation. After that, the band was subjected to varying annealing modes of the TFIH process. It was found that the key factor contributing to a higher ultimate strength includes a significant concentration of β-phase, which tends to rise as the concentration of copper goes down. At the same time, rapid cooling after TFIH annealing does not lead to any significant rise or decrease in the β-phase concentration. Thus, the key factor for the ultimate strength to rise includes the β-phase that forms as a result of hot rolling and remains through a sequence of TFIH cycles. It was established that the process involving hot rolling followed by cold rolling in two or more passes and at least one intermediate annealing cycle in a batch furnace and a final continuous TFIH annealing cycle ensures the soft state in the L63 band. Compared with the process that involves final batch annealing, this process offers better energy efficiency with the minimal lengthwise variation of properties. The authors would like to express their heartfelt gratitude to V. M. Mikhalev, S. N. Polyaev, A. A. Sozontov, I. V. Kharitonova, A. V. Koloshnitsyn, V. G. Igoshin, F. G. Bikmetova, L. V. Mashinina, T. V. Budneva and other employees of the Kirov Non-Ferrous Metals Processing Plant who contributed to this research. |
References |
1. Smiryagin A. P., Smiryagina N. A., Belova A. V. Commercial non-ferrous metals and alloys: Reference book. Moscow : Metallurgiya, 1974. 488 p. 2. Feng Li, Jinqiang Ning, Steven Y. Liang. Analytical modeling of the temperature using uniform, moving heat source in planar induction heating process. Applied Sciences. 2019. Vol. 9. 1445 p. 3. Wesolowski M. Induction heating of thin aluminum layers during depolymerization process. Progress in Applied Electrical Engineering (PAEE 2017). 2017. 8009021 p. 4. Kozulina T., Galunin S., Blinov K., Blinov Y. Numerical optimization of induction heating systems. Proceedings of the 2016 IEEE North West Russia Section Young Researchers in Electrical and Electronic Engineering Conference, EIConRusNW. 2016. pp. 621–624. 5. Vertlib I. L. Strand-type furnaces and annealing lines for copper and brass bands: A review of the current status and prospects. Moscow : Giprotsvetmetobrabotka, 1969. 28 p. 6. Rashchepkin A. P., Krutilin V. A., Vishtak P. A., Kondratenko I. P., Zinc henko T. R. Induction heating of rolled non-ferrous metals and alloys. Tsvetnye Metally. 1989. No. 1. pp. 104–107. 7. Schluckebier D. Induktive blockerwärmung (induction billet heating – extrusion billets). Extrusion Symposium DGM. 1989. pp. 87–98. 8. Pevzner M. Z., Shirokov N. M., Khayutin S. G. Continuous induction heat treatment of strips and bands. Moscow : Metallurgiya, 1994. 128 p. 9. Kegel K., Starck A. Processes and equipment for induction heating and thermal treatment of metals. International Congress on New Developments in Metals Processing. Düsseldorf : METEC’89, 1989.
10. Zhang Y. H., Chen Y. J. Magneto-thermal simulation analysis of the sheet metal in the transverse flux induction heating process. Applied Mechanics and Materials. 2014. Vol. 644–650. pp. 4960–4963. 11. Nacke B., Mühlbauer A., Nikanorov A., Nauvertat G., Schülbe H. Transverse flux heating in modern energy saving lines for metal rolling and treatment. Modelling for Saving Resources: International Scientific Colloquium. 2001. pp. 147–152.
12. Bobart G. F. Mode of transverse flux induction heat treating of strip advantageously. Induction Heating. 1988. Vol. 55, No. 1. pp. 25–29. 13.GOST 2208–2004. Brass foil, ribbons, strips, sheets and plates. Specifications. Introduced: 01.07.2008. Moscow : Mezhgosudarstvennyi standart, 2007. 14. Avdyushkin O. A., Efremov B. N., Pevzner M. Z., Filippov A. A. Some structural features related to the heat treatment of L63 brass in induction annealing lines. Proceedings of the All-Union Conference on the Production, Application and Properties of General and Special Purpose Copper Alloys. Moscow, 1990. 49 p. 15. Conrad H. Enhanced phenomena in metals with electric and magnetic fields: I electric fields. Materials Transactions. 2005. Vol. 46, No. 6. pp. 1083–1087. 16. Yan Wu, Xiang Zhao, Chang-Shu He, Zhi-Peng Zhao, Liang Zuo, Esling C. Effects of electric field on recrystallization texture evolution in coldrolled high-purity aluminum sheet during annealing. Transactions of Nonferrous Metals Society of China. 2007. Vol. 17, Iss. 1. pp. 143–147. 17. Bhaumik S., Molodova X., Molodov D. A., Gottstein G. Recrystallization behaviour of cold rolled aluminum alloy AA 3103 in a magnetic field. Materials Science Forum. 2007.Vol. 558-559. pp. 131–136. 18. Pugacheva N. B. The structure of commercial α + β brasses. MiTOM. 2007. No. 2. pp. 23–29. 19. Osintsev O. E., Fedorov V. N. Copper and copper alloys. National and international grades: Reference book. Moscow : Mashinostroenie, 2004. 336 p. 20. Efremov B. N. The role of phase transition for the structure and properties of (α + β) brasses. Optimized properties and a rational use of brasses and aluminium bronzes. Moscow : Metallurgiya, 1988. pp. 19–26. 21. Xiao Z., Yang X., Wang J., Fang Z., Guo C. et al. Influence of Fe addition on annealing behaviors of a phosphorus containing brass. Journal of Alloys and Compounds. 2017. Vol. 712. pp. 268–276. 22. Kirikov S. V., Perevezentsev V. N., Svirina Yu. V. Computer modelling of the kinetics of primary mesodefects accumulating at grain boundaries. Deformatsiya i razrushenie materialov. 2018. No. 3. pp. 20–25. 23. Huang K., Logé R. E., Marthinsen K., Zhao Q. The double-edge effect of second-phase particles on the recrystallization behaviour and associated mechanical properties of metallic materials. Progress in Materials Science. 2018. Vol. 92. pp. 284–359. 24. Yoshiki Mizutani, Takuya Tamura, Kenji Miwa. Effect of electromagnetic vibration frequency and temperature gradient on grain refinement of pure aluminum. Materials Transactions. 2007. Vol. 48, No. 3. pp. 538–543. 25. Liu W. C., Li Z., Man C. S. Effect of heating rate on the microstructure and texture of continuous cast AA 3105 aluminum alloy. Materials Science and Engineering: A. 2008. Vol. 478, Iss. 1-2. pp. 173–180. 26. Khovova O. M., Zhigalina O. M., Dumanskiy I. O. Examining the recrystallization of deformed oversaturated solid solutions amid rapid heating. Metallovedenie i termicheskaya obrabotka metallov. 2002. No. 10. pp. 5–6. 27. Varavka V. N. Dynamic analysis of the defect evolution in a metallic alloy during superfast cooling. Fizika metallov i metallovedenie. 2006. Vol. 102, No. 1. pp. 5–13. 28. Kozlov A. Yu., Mkhitaryan V. S., Shishov V. F. Statistical data analysis in MS Excel. Moscow : INFRA-M, 2014. 320 p. 29. GOST 15527–2004. Pressure treated copper zinc alloys (brasses). Grades. Introduced: 01.07.2005. Moscow : Mezhgosudarstvennyi standart, 2004. 30. Kobzar A. I. Applied mathematical stasistics: For engineers and researchers. Moscow : FIZMATLIT, 2012. 816 p. 31. Pevzner M. Z., Khayutin S. G. Control over continuous induction annealing of brass bands. Proizvodstvo prokata. 2017. No. 5. pp. 25–30. 32. Pevzner M. Z. Induction annealing of rolled non-ferrous metals: Adoption outcomes and prospects. Proizvodstvo prokata. 2011. No. 11. pp. 28–38. |