ArticleName |
Construction and operation of batching plants in difficult geological conditions of Upper Kama potash mines |
ArticleAuthorData |
VNII Galurgii, Perm, Russia:
V. N. Aptukov, Chief Researcher, Professor, Doctor of Engineering Sciences V. V. Tarasov, Head of Laboratory of Mine Shaft Construction and Operation, Candidate of Engineering Sciences, vladislav.tarasov@uralkali.com V. S. Pestrikova, Senior Researcher, Candidate of Engineering Sciences O. V. Ivanov, Leading Engineer |
Abstract |
Scenarios of the component arrangement of batching plants in the system of a vertical mine shaft are discussed. The features of operation of batching plants in vertical shafts of potash mines are identified. The actual recorded damages generated in the lining of batching plants in the course of their longterm operation in potash mines are described. The geomechanical researches aimed to determine vertical convergence in batching rooms of mine shafts, as well as for monitoring of crack opening and displacements in sidewalls in the batching chambers are presented. The major results of the full-scale geomechanical observations are reported, and the main causes of fractures in concrete and reinforced concrete lining at junctures of shafts and batching rooms and shaft bins are identified. The set of the engineering solutions implemented for the protection of lining in batching facilities during construction of mine shafts is described, and its efficiency is evaluated. The mathematical modeling is carried out to estimate various negative impacts on deformation and fracture of concrete lining in shafts with regard to the time factor. From the modeling results, the dominant cause of concrete lining damage in batching chambers and in mine shaft is found. Based on the accomplished research results and actual long-term experience of operation of mine shafts, the most favorable factors are determined for the best design choices in construction and long-term maintenance-free operation of batching plants in potash mines of the Upper Kama Potash–Magnesium Salt Deposit. |
References |
1. Solovyev V. A., Aptukov V. N., Tarasov V. V., Kotlyar E. K. Protection of mine bins in saliferous rock mass of potash mines. Gornyi Zhurnal. 2019. No. 7. pp. 96–99. DOI: 10.17580/gzh.2019.07.09 2. Olkhovikov Yu. P. Support of per manent workings of potassium and salt deposits. Moscow : Nedra, 1984. 238 p. 3. Tarasov V. V., Aptukov V. N., Pestrikova V. S. Deformation and failure of concrete lining in vertical shaft at intersections with horizontal tunnels. Journal of Mining Science. 2020. Iss. 5. pp. 54–59. 4. Baryakh A. A., Konstantinova S. A., Asanov V. A. Rock salt deformation. Ekaterinburg : UrO RAN, 1996. 204 p. 5. Proskuryakov N. M., Permyakov R. S., Chernikov A. K. Physico-mechanical properties of salt rocks of the Verkhnekamskoe potash deposit. Leningrad : Nedra, 1973. 272 p. 6. Judeel G. du T., Keyter G. J., Harte N. D. Shaft sinking and lining design for a deep potash shaft in squeezing ground. 12th International Congress on Rock Mechanics. London : Taylor & Francis, 2012. pp. 1697–1704. 7. Mansouri H., Ajalloeian R. Mechanical behavior of salt rock under uniaxial compression and creep tests. Internationa l Journal of Rock Mechanics and Mining Sciences. 2018. Vol. 110. pp. 19–27. 8. Wei Liu, Xiong Zhang, Jinyang Fan, Jiangjiang Zuo, Zhixin Zhang, Jie Chen. Study on the mechanical properties of man-made salt rock samples with impurities. Journal of Natural Gas Science and Engineering. 2020. Vol. 84. 103683. DOI: 10.1016/j.jngse.2020.103683. 9. Solovev V. A., Aptukov V. N., Tarasov V. V., Kotlyar E. K. Mine shafts intersections with adjoining mine workings in saliferous rocks protection. Izvestiya vuzov. Gornyi zhurnal. 2017. No. 3. pp. 18–23. 10. Pleshko M. S., Nasonov A. A., Dymnikova O. V., Ryabova N. V. Overall safety of recovery and reconstruction of mine shafts. GIAB. 2020. No. 7. pp. 104–112. 11. Bolikov V. E., Konstantinova S. A. Forecast and guaranteeing of stability of permanent mine openings. Ekaterinburg, 2003. 373 pp. 12. Elnabolsy K. Shaft Construction Methods Comparison. 2015. Available at: https://ru.scribd.com/document/321024640/Shaft-Construction-Methods-Comparison (accessed: 19.12.2020). 13. Bulychev N. S., Abramson Kh. I. Vertical mine shaft support. Moscow : Nedra, 1978. 301 p. 14. Renani H. R., Martin C. D., Hudson R. Back Analysis of Rock Mass Displacements Around a Deep Shaft Using Two- and Three-Dimensional Continuum Modeling. Rock Mechanics and Rock Engineering. 2016. Vol. 49, Iss. 4. pp. 1313–1327. 15. Wang L., Bérest P., Brouard B. Mechanical Behavior of Salt Caverns: Closed-Form Solutions vs Numerical Computations. Rock Mechanics and Rock Engineering. 2015. Vol. 48, Iss. 6. pp. 2369–2382. 16. Gryazev M. V., Kachurin N. M., Afanasev I. A., Stas P. P. Dynamics of deformations and normal tangential stresses in concrete lining vertical shafts by replacing destroyed tubings. Izvestiya Tulskogo gosudarstvennogo universiteta. Nauki o Zemle. 2018. No. 4. pp. 127–134. 17. Pleshko M. S., Silchenko Yu. A., Pankratenko A. N., Nasonov A. A. Improvement of the analysis and calculation methods of mine shaft design. GIAB. 2019. No. 12. pp. 55–66. |