Siberian State Industrial University (Novokuznetsk, Russia):

V. P. Tsymbal, S. P. Mochalov, A. A. Olennikov

E-mail: tsymbal@sibsiu.ru

JSC “Sibelectroterm” (Novosibirsk, Russia):

A. M. Ognev

This article describes the state of the industry in some countries, including Russia. The problem of development of a regional industry has been discussed at the meeting of the companies in the field of metal processing in Novosibirsk. In this regard, the processes of direct solid reduction (Midrex, HyL-3), the solid- and liquid-phase process Corex are observed. The main attention is paid to the spray-emulsion metallurgical process (SER), featuring high speed flow of physical and chemical processes, low specific volume of metallurgical units, low power consumption and low capital costs. This process is completely closed to the atmosphere and has an internal stimulus for motion of the working mixture in a reactor with a gas-dynamic locking oscillator. Implementation of metal direct reduction technologies is connected with transformation of tail gas into energetic gas or synthesis gas, so the process can be executed completely smokeless. This new continuous metallurgical process and the unit for its realization were developed according to the classical principle of modern high technologies: conceptual and theoretical statement of the problem, creation of physical-chemical and mathematical models, methods and systems for engineering calculations of technological and designing parameters, physical simulation, testing of separate process and unit components in the production environment, designing and construction of large-scale automatic experimental unit setup for development of various technological options.

1. Bliznyukov A. S. Izmeneniya razvitiya chernoy metallurgii pri ispolzovanii processov Fastmelt i ITmk3 s promeneniem uglya (Changes in the development of the steel industry in the case of use of processes Fastmelt and ITmk3 with the use of coal). Novosty chernoy metallurgii za rubezhom — Iron and steel news of the world. 2009. № 5. P. 23–26.
2. Bliznyukov A. S. Pryamoe vosstanovlenie zheleznoy rudy uglyom (Direct reduction of iron ore with coal). Novosty chernoy metallurgii za rubezhom — Iron and steel news of the world. 2010. № 6. P. 20–25.
3. Tsymbal V. P., Mochalov S. P., Kalashnikov S. N. Modeli i mekhanizmy samoorganizatsii v tekhnike i tekhnologiyakh. In three parts: Part 3. Primery realizatsii idey i printsipov sinergetiki (Models and mechanisms of self-organization in equipment and technologies. Part 3. Examples of implementation of the ideas and principles of synergetics). Textbook. Edited by Tsymbal V.P. SibGIU. Novokuznetsk, 2005. 264 p.
4. Nikolis G., Prigozhin I. Samoorganizatsiya v neravnovesnykh sistemakh (Self-organization in nonequilibrium systems). Textbook. Moscow : Mir, 1979. 512 p.
5. Khaken G. Sinergetika (Synergetics). Moscow : Mir, 1980. 406 p.
6. Tsymbal V. P. Matematicheskoe modelirovanie slozhnykh system v metallurgii (Mathematical simulation of complex systems in the steel industry). Textbook for universities. Moscow — Kemerovo : Izdatelskoe obyedinenie “Rossiiskie universitety” — "Russian Universities" Publishing Union, 2006. 430 p.
7. Nakoryakov V. E., Pokusaev B. G., Shreiber I. R. Volnovaya dinamika gazo — i parozhidkostnykh sred (Wave dynamics of gas and psteam-liquid media). Moscow : Energoizdat, 1990. 248 p.
8. Tsymbal V. P., Mochalov S. P. Sozdanie novykh metallurgicheskikh processov i printsypov upravleniya na osnove sinergeticheskogo podkhoda (Creation of new metallurgical processes and management principles based on synergetic approach). Izvestiya vuzov. Chernaya metallurgiya — Proceedings of universities. Ferrous metallurgy. 2012. № 4. P. 2–5.
9. Saburov V. P. Modifitsirovanie staley i splavov dispersnymi innokulyatorami (Modification of steels and alloys by dispersed innoculators). Omsk : OmGTU, 2002. 212 p.
10. Pat. 2272849 Rossiya C1. Sposob polucheniya metallov iz rudnykh materialov i agregat dlya ego osushchestvleniya (A method for producing of me tals from ore materials and assembly for its im plementation). V. P. Tsymbal, S. P. Mochalov. 2004122183/02. Reported 19.7.2004; Published 27.3.2006, Bulletin RST. Bul 9. Priority 19.7.2004. 12 p.
11. Tsymbal V. P., Mochalov S. P. V razdelennykh potokakh. O novom sposobe i aggregate pererabotki prirodno-legirovannykh rud i polucheniya metallov (In the separated streams. The new method and the unit for processing of natural alloy ores and metal production). Metally Evrazii — Eurasian Metals. 2006. № 6. P. 78–80.