ArticleName |
Development of metallurgical production of “Kamensk-Uralsky metallurgical works” JSC for the semi-finished products, made of new aluminium alloys |
ArticleAuthorData |
“Aluminium Products” Managing Company, Moscow, Russia
V. I. Skornyakov, President
All-Russian Scientific Research Institute of Aviation Materials “VIAM”, Moscow, Russia V. V. Antipov, Deputy Chief Executive Officer, e-mail: admin@viam.ru
“Kamensk-Uralsky Metallurgical Works” JSC, Kamensk-Uralsky, Russia S. V. Semovskikh, Head of Research and Development Center |
Abstract |
This article describes the complexes of modern equipment of “Kamensk Uralsky Metallurgical Works” JSC (“KUMZ” JSC) and prospects of re-equipment at all stages of semi-finished products manufacturing (melting, casting, rolling, extrusion, forging, heat treatment) till 2016. “KUMZ” JSC is a parent enterprise in the field of development and commercialization of technologies for modern production of new aluminum alloys (especially Al – Li alloys, high-strength alloys of Al – Zn – Mg – Cu system and hot resistant alloys with Ag addition), created by “VIAM” Institute. “KUMZ” JSC makes a dynamical evolution and carries out the continuous equipping and modification (mainly with foreign units). According to this, the following operations should be noted: — casting production: commissioning of melting and casting units (capacity of up to 60 t) with melting and casting automatic systems; furnaces for homogenizing annealing of flat and cylindrical ingots; — rolling production: commissioning of an adjustage horizontal spray unit for heat treatment and straightening of wide-length (up to 2500 mm) and long-length (up to 15000 mm) lagging sheets; — press-forging production: commissioning of a unit for quenching of forgings in water-polymer medium for the purpose of decreasing of internal residual stresses and distortion in metallurgical and machinery production.
For the purpose of increasing of weight efficiency, commissioning of a rolling complex for manufacturing of wide-length (up to 3200 mm) and long-length (up to 12000 mm) lagging sheets for fuselage skin and long-length (up to 32000 mm) wing lagging sheets is planned to be realized by 2016. All the foregoing makes it possible to manufacture high-quality aluminum semi-finished products at the world level and to have large and reliable Russian supplier of semi-finished products at foreign market. |
keywords |
Production, casting, rolling, extrusion, forging, heat treatment, assembly, complex, furnace, project |
References |
1. Fridlyander I. N. Vospominaniya. O sozdanii aviakosmicheskoy i atomnoy tekhniki iz alyuminievykh splavov (Remembrances. About creation of avia-cosmic and nuclear machinery from aluminium alloys). Moscow : Nauka, 2005. 276 p. 2. Skornyakov V. I. Uralskiy rynok metallov — Ural market of metals. 2012. No. 1. pp. 25–28. 3. Materialy Mezhdunarodnoy nauchno-prakticheskoy konfe rentsii “Perspektivy proizvodstva i primeneniya produktsii glubokoy pererabotki alyuminiya”. Kamensk-Uralskiy, oktyabr 2005 (Materials of International scientific and practical conference “Prospects of manufacturing and application of products of deep processing of aluminium”. Kamensk-Uralsky, October, 2005). Kamensk-Uralsky : Kamensk-Uralsky Metallurgical Works, 2005. 115 p. 4. Materialy Mezhdunarodnoy nauchno-prakticheskoy konferentsii “Sovremennye tendentsii v primenenii polufabrikatov iz alyuminievykh splavov, tekhnologiya i oborudovanie dlya ikh proizvodstva”. Kamensk-Uralskiy, oktyabr 2007 (Materials of International scientific and practical conference “Modern tendencies in application of semi-finished products from aluminium alloys, technology and equipment for their manufacturing”. Kamensk-Uralsky, October, 2007). Kamensk-Uralsky : Kamensk-Uralsky Metallurgical Works, 2007. 85 p. 5. Ovsyannikov B. V., Semenikhin A. I., Nikitchuk I. K., Lovin E. I. Tsvetnye Metally — Non-ferrous metals. 2009. No. 4. pp. 72–75. 6. Bolotova E. M., Tsukrov S. L., Isyakaev K. T. Tsvetnye Metally — Non-ferrous metals. 2009. No. 4. pp. 75–77. 7. Ershov A. S., Sokolov A. V. Tsvetnye Metally — Non-ferrous metals. 2009. No. 4. pp. 78–79. 8. Antipov V. V., Senatorova O. G., Tkachenko E. A., Vakhromov R. O. Alyuminievye deformiruemye splavy (Aluminium wrought alloys). Aviatsionnye materialy i tekhnologii : yubileynyy nauchnotekhnicheskiy sbornik (Aviation materials and technologies : anniversary scientific and technical collection). Moscow : VIAM, 2012. pp. 167–182. 9. Antipov V. V., Kolobnev N. I., Khokhlatova L. B. Razvitie alyuminiy-litievykh splavov i mnogostupenchatykh rezhimov stareniya (Development of aluminium-lithium alloys and multistage aging regimes). Aviatsionnye materialy i tekhnologii : yubileynyy nauchno-tekhnicheskiy sbornik (Aviation materials and technologies : anniversary scientific and technical collection). Moscow : VIAM, 2012. pp. 183–195. 10. Antipov V. V., Senatorova O. G., Lukina N. F., Sidelnikov V. V., Shestov V. V. Sloistye metallopolimernye kompozitsionnye materialy (Metal-polymer composite laminates). Aviatsionnye materialy i tekhnologii : yubileynyy nauchno-tekhnicheskiy sbornik (Aviation materials and technologies : anniversary scientific and technical collection). Moscow : VIAM, 2012. pp. 226–231. 11. Antipov V. V. Metallurg — Metallurgist. 2012. No. 5. pp. 36–39. 12. Antipov V. V., Senatorova O. G. Itogi evropeyskoy konferentsii po alyuminievym splavam (Results of european conference on aluminium alloys). Aviatsionnye materialy i tekhnologii : nauchnotekhnicheskiy sbornik (Aviation materials and technologies : scientific and technical collection). Moscow : VIAM, 2012. No. 1. pp. 57–60. |