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METAL PROCESSING
ArticleName Study of macrostructure and mechanical properties changes during the upsetting of hollow billets produced by rotary piercing method
DOI 10.17580/nfm.2025.01.11
ArticleAuthor Fomin A. V., Romanenko V. P., Aleshchenko A. S., Galkin S. P., Ovchinnikov V. V.
ArticleAuthorData

Moscow Polytechnic University (Moscow Polytech), Moscow, Russia

A. V. Fomin, Candidate of Technical Sciences, Associate Professor, e-mail: fominmisis84@mail.ru

V. V. Ovchinnikov, Doctor of Technical Sciences, Professor, e-mail: vikov1956@mail.ru

 

National University of Science and Technology MISIS, Moscow, Russia
V. P. Romanenko, Candidate of Technical Sciences, Professor, e-mail: romanenko-misis@yandex.ru
A. S. Aleshchenko, Candidate of Technical Sciences, Associate Professor, e-mail: judger85@mail.ru
S. P. Galkin, Doctor of Technical Sciences, Professor, e-mail: glk-omd@yandex.ru

Abstract

The present paper sets forth the findings of a study undertaken to examine alterations in macrostructure during the combination of the rotary piercing and upsetting methods, as applied to aluminium samples of technical purity. The present study demonstrates that the spiral-shaped macrostructure, which is induced by the rotary piercing method, is maintained during subsequent deposition by plane-parallel plates on the press. The angle of inclination of the structural fibre in the proximity of the side surface of the forging is found to be γ ≈ 7 degrees. A comparison of the mechanical properties of T-grade wheel steel forgings obtained from different types of billets (solid billet, hollow (drilling) and pierced billets at feed angles β = 12° and β = 14°) has been undertaken. The results demonstrate that the preceding deformation (piercing in a helical rolling mill) is inherited and reflected in the mechanical properties of the forgings, particularly in the indices of relative contraction and impact toughness in the radial and tangential directions.

This work was financially supported by the Moscow Polytechnic University within the framework of the grant named after Pyotr Kapitsa.

keywords Rotary piercing, helical rolling, feed angles, elongation ratio, extremely thick-walled shell, upsetting, hollow billet upsetting, disk-type forgings, metal flow, macrostructure, anisotropy, radially-oriented macrostructure, spiralshaped macrostructure, wheel steel, railroad wheel
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