Журналы →  Chernye Metally →  2025 →  №2 →  Назад

Rolling
Название Research and design of the process of asymmetric cold rolling of steel strips. Report 2
DOI 10.17580/chm.2025.02.06
Автор A. V. Kozhevnikov, D. L. Shalaevsky, I. A. Kozhevnikova
Информация об авторе

Cherepovets State University, Cherepovets, Russia

A. V. Kozhevnikov, Dr. Eng., Associate Prof., Head of the Dept. of Electric Power and Electrical Engineering,
D. L. Shalaevsky, Cand. Eng., Associate Prof., Dept. of Metallurgy, Mechanical Engineering and Technological Equipment, e-mail: shal-dmitrij@yandex.ru
I. A. Kozhevnikova, Dr. Eng., Associate Prof., Head of the Dept. of Metallurgy, Mechanical Engineering and Technological Equipment

Реферат

The paper summarizes the results of a comprehensive study of the parameters of cold asymmetric rolling of steel strips. To study the deformation zone and energy-force parameters during asymmetric rolling, a mathematical model of structural and energy-force parameters was developed, taking into account the relationship between tensions, reductions and friction conditions in the deformation zone. Regularities of wear of support rolls, slippage of working roll barrels were studied. It was shown that slippage of one of the rolls along the strip is possible, as well as an increase in strip tension fluctuations in the inter-stand gaps with an increase in the average barrel diameter of a set of rolls in a stand and a difference in the thickness of the rolled product. It was found that the difference in the diameters of the roll barrels will not affect the amplitude of strip tension fluctuations in the inter-stand gaps. The absence of a relationship between the asymmetry of the rolling process and wear of the surface of the support roll barrel was demonstrated. It was shown that with an increase in strip tension, the structure of the deformation zone becomes similar to the structure of a symmetric deformation zone, i.e. the influence of the asymmetry factor practically disappears. An algorithm for designing an asymmetric process is presented, taking into account the main limitations of the technology. This algorithm is based on the obtained research results, which can be useful in developing rolling modes in rolls with different barrel diameters of the upper and lower rolls in the working stand.
K. P. Korepin and A. S. Smirnov participated in the work.

Ключевые слова Asymmetric cold rolling, difference in barrel diameters of rolling rolls, power parameters, neutral section
Библиографический список

1. Kozhevnikov A. V., Skripalenko M. M., Kozhevnikova I. A., Skripalenko M. N. et al. Evaluation of deformation zone parameters during symmetric and asymmetric cold rolling of strip using computer modeling. Tekhnologiya metallov. 2022. No. 12. pp. 43–51.
2. Borisov V. I., Golubev V. V. Study of wear of sheet rolls of roller systems of quarto hot rolling mills. Vestnik MGTU imeni N. E. Baumana. Seriya “Mashinostroenie“. 2005. No. 4. pp. 36–41.
3. Volegov V. P., Freidzon M. E., Zhdanov A. A. Profiling of working rolls of quarto stands of continuous hot rolling mills. Stal. 1966. No. 6. pp. 523–525.
4. Chelyuskin A. B. et al. Determination of the dependence of roll wear on rolling conditions. Izvestiya vuzov. Chernaya metallurgiya. 1970. No. 3. pp. 92–95.
5. Antsupov A. V. (Jr.), Antsupov A. V. et al. Forecasting wear resistance of materials of rolling rolls. Processes and equipment of metallurgical production: Interregional collection of scientific papers edited by S. I. Platov. Iss. 8. Magnitogorsk : GOU VPO “MGTU“, 2009. pp. 240–245.
6. Kukhta Yu. B., Logunova O. S., Egorova L. G., Torchinsky V. E. et al. Modelling the barrel body wear of the backup roll: mathematical model and software implementation. The International Journal of Advanced Manufacturing Technology. 2018. Vol. 97. pp. 1363–1370. DOI: 10.1007/s00170-018-2058-y
7. Frolish M. F., Beynon J. H. Design criteria for rolling contact fatigue resistance in back-up rolls. Ironmaking & Steelmaking. 2004. Vol. 31. pp. 300–304. DOI: 10.1179/030192304225018181
8. Bátorfia J. G., Purnima Chakravartyb, Sidorc J. Investigation of the wear of rolls in asymmetric rolling. Engineering and IT Solutions. 2021. Vol. 2. pp. 14–20. DOI: 10.37775/EIS.2021.2.2
9. da S. Labiapari W., de Alcântara C. M., Costa H. L., De Mello J. D. B. Wear debris generation during cold rolling of stainless steels. Journal of Materials Processing Technology. 2015. 223. pp. 164–170.
10. Shalaevsky D. L. Determination of wear of surfaces of working roll barrels in a continuous finishing group of stands of a wide-strip hot rolling mill. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii. 2022. Vol. 78. No. 12. pp. 1054–1059.
11. Bin Li. A review of tool wear estimation using theoretical analysis and numerical simulation technologies. International Journal of Refractory Metals and Hard Materials. 2012. Vol. 35. pp. 143–151.
12. Kozhevnikov A. V., Shalaevsky D. L., Platonov Yu. V., Kozhevnikova I. A. Study of energy-power parameters of the asymmetric rolling process and assessment of the steel strip microstructure. Chernye Metally. 2023. No. 12. pp. 56–63.
13. Garber E. A., Shalaevskii D. L., Kozhevnikova I. A., Traino A. I. Procedure and algorithms for the energy-force calculation of cold rolling allowing for the number of neutral sections in the deformation zone. Russian Metallurgy (Metally). 2008. No. 4. pp. 315–325.
14. Shalaevsky D. L. Correct calculation of the actual tension of a steel strip during continuous cold rolling. Stal. 2022. No. 10. pp. 26–29.

Language of full-text русский
Полный текст статьи Получить
Назад