Pipe Production |
Название |
Mastering the production of special types of pipes made of ferritic-martensitic steels, taking into account the peculiarities of the microstructure and properties |
DOI |
10.17580/chm.2022.11.05 |
Автор |
D. A. Pumpyansky, M. G. Shtutsa, I. Yu. Pyshmintsev, Ya. I. Kosmatsky, O. V. Varnak, B. V. Barichko |
Информация об авторе |
Ural Federal University named after the first President of Russia B.N. Yeltsin, Ekaterinburg, Russia:
D. A. Pumpyansky, Dr. Econ., Chairman of the Supervisory Board
JSC Chepetsky Mechanical Plant, Glazov, Russia: M. G. Shtuza, Dr. Eng., Deputy Technical Director
JSC The Russian Research Institute of the Tube & Pipe Industries, Chelyabinsk, Russia1 ; PJSC Pipe Metallurgical Company, Moscow, Russia2: I. Yu. Pyshmintsev, Dr. Eng., General Director1, Director for Research2
JSC The Russian Research Institute of the Tube & Pipe Industries, Chelyabinsk, Russia: Ya. I. Kosmatsky, Dr. Eng., Deputy General Director for Research, e-mail: kosmatski@rosniti.ru O. V. Varnak, Cand. Eng., Head of the Laboratory for Metal Science and Heat Treatment B. V. Barichko, Cand. Eng., Leading Researcher, Laboratory of Drawing and Pressing |
Реферат |
The main results of the development of a technology for the production of special types of pipe products, carried out taking into account the features of the microstructure, the laws of phase and structural transformations, as well as the resistance to plastic deformation in a wide temperature range of steels of the ferritic-martensitic class of grades EP450-Sh and EP823-Sh, are presented. The microstructure was studied with determination of the grain size, the content of non-metallic inclusions and fraction of the main structural components depending on the heating temperature for quenching. Using the Gleeble 3800 multifunctional complex, the resistance to fracture deformation at high temperatures was determined. In the laboratory of JSC RusNITI, physical modeling of the cold rolling process in a two-roll stand was carried out according to the oval-oval calibration scheme in the mode of successive increase in reduction. On the basis of the studies carried out for the steel grades under study, were developed the modes for pressing stock hot-pressed pipes with dimensions of 133.0×14.0 and 89.0×7.0 mm; cold rolling of both large-scale samples of round pipes and stock pipes intended for subsequent production of hexagonal pipes; final heat treatment of pipes of round and hexagonal sections, ensuring compliance with the requirements of technical specifications. As part of the project direction, PJSC TMK developed and implemented, through inter-plant cooperation with JSC VTZ, TMK-INOKS Ltd. and JSC RusNITI, a new technology for manufacturing hexagonal pipes according to the hot pressing – cold deformation scheme (rolling, profiling), whereby large-scale samples of new types of pipes for special purposes were obtained from EP450-Sh and EP823-Sh steel grades. The results obtained are used to form a set of technical requirements for the new type of high-tech pipe products, presented in technical specifications TU 420-2021, TU 422-2021, TU 423–2021. |
Ключевые слова |
Ferritic-martensitic steels, EP450-Sh, EP823-Sh grades, microstructure, heat
treatment, hardening, tempering, determination of the ferrite fraction, work hardening,
mechanical properties, deformation resistance, hot pressing, cold rolling, profiling, hexagonal
tube, breakthrough project |
Библиографический список |
1. White Book on Nuclear Energy. Closed nuclear fuel cycle with fast reactors. Edited by Adamov E. O. Moscow: Izdatelstvo AO “NIKIET”, 2020. 496 p. 2. Tarasikov V. P., Solovyev V. А., Birzhevoy G. А. et al. Effect of neutron irradiation on physical and mechanical properties of steels and alloys of domestic nuclear reactors. Moscow: Fizmatlit, 2020. 620 p. 3. Leontyeva-Smirnova М. V. et al. Structural features of heat-resistant 12% chromium steels with a rapid decrease in activity. Voprosy atomnoy nauki i tekhniki. Seriya: Materialovedenie i novye materialy. 2004. Iss. 2 (63). pp. 142–155. 4. Klueh R. L., Nelson A. T. Ferritic/martensitic steels for next-generation reactors. Journal of Nuclear Materials. 2007. Vol. 371. pp. 37–52. 5. Huang Q. et al. Recent progress of R&D activities on reduced activation ferritic/martensitic steels. Journal of Nuclear Materials. 2013. Vol. 442. pp. S2–S8. 6. Klueh R. L., Harries D. R. High-chromium ferritic and martensitic steels for nuclear applications. ASTM Stock Number MONO3, 2001. 221 p. 7. Ioltukhovskiy А. G., Lanskaya К. А., Belomyttsev Yu. S. et al. Choice of the mode of heat treatment of 12 % chromium steel EP-823 in relation to the operating conditions of the fuel assembly jacket of the BN-600 reactor. Voprosy atomnoy nauki i tekhniki. Seriya: Atomnoe materialovedenie. 1985. No. 2 (19). pp. 65–70. 8. Porollo S. I., Bespalov А. G., Konobeev Yu. V. et al. Issues of radiation resistance of structural materials for reactors with lead-bismuth coolant. Proceedings of the conference "Heavy liquid metal coolants in nuclear technologies". Obninsk: GNTs RF FEI. 1999. Vol. 2. pp. 686–691. 9. Ogorodov А. N., Kozmanov Е. А., Zabudko L. М. Form change of FA shells made of ferriticmartensitic steels of the BN-600 reactor. Proceedings of the V Interindustry Conference on Reactor Materials Science. Dimitrovgrad: GNTs RF NIIAR. 1998. Vol. 2. pp. 136–145. 10. Golovanov V. N., Shamardin V. К., Prokhorov V. I. et al. The main results of studies of structural materials using the BOR-60 reactor and prospects for development of work. Proceedings of the seminar "30 years of operation of the BOR-60 reactor". Dimitrovgrad: GNTs RF NIIAR. 2000. pp. 85–111. 11. GOST 1497–84. Metals. Methods of tension test. Introduced: 01.01.1986. 12. Molyarov А. V. Heat treatment, structure and heat resistance of ferritic-martensitic steels with 12% chromium: Dissertation … of Candidate of Engineering Sciences. Moscow: MISiS, 2017. 183 p. 13. Kalin B. А., Platonov P. А., Chernov I. I. Structural materials of nuclear technology. Physical materials science: textbook for universities in 7 volumes. Vol. 6. Moscow: MIFI, 2008. 672 p. 14. Kosmatskiy Ya. I., Fokin N. V., Barichko B. V. et al. Study of plastic deformation resistance of EP450-Sh and EP823-Sh steel grades in hot and cold state. Metallurg. 2021. No. 7. pp. 29–34. 15. Kosmatskiy Ya. I., Barichko B. V., Fokin N. V., Zubkov A. M. Press tool design: monograph. Chelyabinsk: Izdatelskiy tsentr YuUrGU, 2016. 211 p. 16. On the project direction "Breakthrough" – the creation of nuclear energy complexes, including nuclear power plants, production facilities for regeneration and refabrication of nuclear fuel, preparation of all types of radioactive waste for final removal from the technological cycle for large-scale nuclear energy. Available at: https://proryv2020.ru/o-proekte (accessed: 14.09.2022) 17. Technical specification 420–2021. Seamless cold-formed pipes made of EP823-Sh (16Kh12MVSFBR-Sh) steel grade. Technical conditions. 15 p. 18. Technical specification 422–2021. Seamless cold-formed pipes of hexagonal section made of EP450-Sh (12Kh12M1BFR-Sh) steel grade.Technical conditions. 16 p. 19. Technical specification 423–2021. Seamless cold-formed pipes of hexagonal section made of EP823-Sh (16Kh12MVSFBR-Sh) steel grade.Technical conditions. 17 p. |
Language of full-text |
русский |
Полный текст статьи |
Получить |