Название |
Technology for regeneration
of gas cleaning solutions of PJSC RUSAL Bratsk from sulfur compounds using natural cold |
Информация об авторе |
PJSC RUSAL Bratsk, Bratsk, Russia:
E. Yu. Zenkin, Managing Director, e-mail: Evgeniy.Zenkin@rusal.com A. A. Gavrilenko, Director for Environment, Labor Protection and Industrial Safety, e-mail: Aleksandr.Gavrilenko@rusal.com
RUSAL — Engineering and Technology Center Ltd., Krasnoyarsk, Russia: S. I. Nozhko, Head of Electrolysis Department, Candidate of Technical Sciences, e-mail: Semen.Nozhko@rusal.com L. V. Gavrilenko, manager of Electrolysis Department, Candidate of Technical Sciences, e-mail: Lyudmila.Gavrilenko@rusal.com |
Реферат |
The quality of petroleum cokes used in the aluminum industry is rapidly deteriorating, with the main criterion being an increase in the content of sulfur and vanadium. An increase in the mass fraction of sulfur has a more significant effect on the process of electrolytic production of aluminum. Previous studies show that this leads to a decrease in the performance of electrolysers. Therefore, cumulative accumulation of sulfur in gas cleaning solutions should be avoided and, if possible, sulfur should be removed from the process. The technology of regeneration of gas-cleaning solutions of aluminum electrolyzers from sulfur compounds has been studied. The advantages of the developed technology in comparison with other existing ones are substantiated. A technological scheme for the regeneration of the gas-cleaning solution is given, the theoretical foundations of the process are given, and methods for a possible further intensification of this technology are described. At PJSC RUSAL Bratsk, the technology for removing sodium sulfate from gas cleaning solutions has been successfully tested and implemented on a semiindustrial scale. Atmospheric air was used as a cooler during the cold season. According to the analysis of the chemical composition of desulfurized gas cleaning solutions, this technology will reduce the load on the sludge fields, excluding the withdrawal of solutions to maintain the balance of sulfur products, and reduce the consumption of soda ash. The obtained sodium sulfate can be used in related industries, for example cellulose or synthetic detergents production. |
Библиографический список |
1. Vogt F., Tonti R., Edwards L. C. Global trends in anode grade coke availability & quality for the australasian aluminium industry. 7-th Austr. Al Smelting Workshop. 2001. pp. 11–15. 2. Kulikov B. P., Tarasov I. A. Sulfur in aluminum production. Tsvetnye Metally. 2006. No. 9. pp. 65–70.
3. Galevsky G. V., Mintsis M. Ya., Sirazutdinov G. A. Aluminum metallurgy. Handbook for technological and structural measurements and calculations. Novokuznetsk: SibGIU, 2010. 235 p. 4. Sysoev I. A., Pinaev А. А., Nikolaev V. N. Automated control of parameters of the gas removal process in aluminum production. The current state and prospects of improving the ecology and life safety of the Baikal region “White Nights – 2016”: a collection of articles of the International Scientific and Technical Conference in 2 volumes. 2016. pp. 341–348. 5. Xiao J., Deng S. Y., Zhong Q. F., Ye S. L. Effect of sulfur impurity on coke reactivity and its mechanism. Transactions of Nonferrous Metals Society of China. 2014. Vol. 24, No. 11. pp. 3702–3709. 6. Zelberg B. I., Ragozin L. V., Barantsev A. G., Yasevich O. I. et. al. Metallurgist's guide. Production of aluminum and alloys based on it. Irkutsk: IRNITU, 2015. 764 p. 7. Ambrova M., Fellner P., Gabcova J., Sykorova A. Chemical reactions of sulphur species in cryolite-based melts. Chemical Papers – Slovak Academy of Sciences. 2005. Vol. 59, No. 4. pp. 235–239. 8. Solheim A. Current efficiency in aluminium reduction cells: theories, models, concepts, and speculations. Light Metals. 2014. pp. 753–758. 9. Meirbekova R. Impurities and current efficiency in aluminium electrolysis: Dissertation … Doctor of Philosophy (Ph. D.) School of Science and Engineering at Reykjavik University, September 2015. 108 p. 10. Pietrzyk S., Thonstad J. Influence of the sulphur content in the carbon anodes in aluminium electrolysis – a laboratory Study. Light Metals. 2012. pp. 659–664. 11. Dorreen M. M. R., Chin D. L., Lee J. K. C., Hyland M. M. et al. Sulfur and fluorine containing anode gases produced during normal electrolysis and approaching an anode effect. Essential Readings in Light Metals. 2016. pp. 918–923. 12. Booth P. N. Risk Assesment as a decision-making tool for treatment of emissions at a new aluminium smelter in Iceland: 1/ Background and introduction. Human and Ecological Risk Assesment. 2009. Vol. 15 (3). pp. 423–441. 13. Sysoev I. A., Ershov V. A., Zimina T. I., Kolmogortsev I. V. The use of energy efficient technologies in the gas cleaning systems of aluminum smelters. Environmental protection at the present stage: materials of the scientific and practical conference. 2017. pp. 133–136. 14. Nozhko S. I., Morenko A. V. Termodynamic estimation of possibility of regeneration of gas-cleaning solutions from aluminium electrolysers with calcium compounds. Tsvetnye Metally. 2011. No. 1. pp. 43–45. 15. Nozhko S. I., Morenko A. V., Gavrilenko L. V., Somov V. V. Study of the kinetics of regeneration of gas-cleaning solutions of aluminum electrolyzers with calcium compounds. Ekologiya i promyshlennost Rossii. 2010. No. 12. pp. 11–13. 16. Baranov A. N., Gavrilenko A. A., Volyansky V. V., Gavrilenko L. V. et. al. Technology of obtaining calcium fluoride from aluminum production waste. Metallurg. 2017. No. 6. pp. 69–73. 17. Strugatsky M. K., Nadeinsky B. P. General chemistry: tutorial. 4th edition. Moscow: Vysshaya shkola, 1965. 392 p. 18. Moiseev V. N., Koshik I. M., Gavrilenko L. V., Fefelov Yu. N. Method of sodium sulfate isolation from scrubbing solution of electrolytical aluminium production. Patent RF, No. 2064891. Applied: 08.08.1994. 19. Rzhechitskij Eh. P., Rzhechitskij A. Eh., Stepanov V. T., Dubrovinskij R. L. Method for crystallization of salts from solutions. Patent RF, No. 2102107. Applied: 26.10.1995. 20. Rzhechitskij Eh. P., Tkachenko Yu. A., Kondrat`ev V. V., Rzhechitskij A. Eh. Method for recovery of sodium sulfate from gas cleaning solution of electrolytic aluminum production. Patent RF, No. 2243938. Applied: 10.01.2005. |