Журналы →  Tsvetnye Metally →  2019 →  №6 →  Назад

RARE METALS, SEMICONDUCTORS
Название Electrochemical method for the production of ferrotitanium
DOI 10.17580/tsm.2019.06.05
Автор Lysenko A. P., Nalivaiko A. Yu., Kondrateva D. S., Kondratev S. V.
Информация об авторе

National University of Science and Technology “MISiS”, Moscow, Russia:

A. P. Lysenko, Associate Professor, e-mail: reikis@yandex.ru
A. Yu. Nalivaiko, Senior Teacher, e-mail: nalivaiko@misis.ru
D. S. Kondrateva, Postgraduate Student, e-mail: kondratevadaria.92@bk.ru

 

JSC “ROMEKS”, Moscow, Russia:
S. V. Kondratev, General Director, e-mail: romex@rosmail.ru

Реферат

This paper is devoted to a research review on a promising electrochemical method for the production of ferrotitanium. Ferrotitanium is an alloy of iron and titanium with a content of the latter in the range of 20–78%; it is one of the most important ferroalloys used in the production of special steels and alloys. Russia is one of the world’s leaders in production of this product. In Russia, ferrotitanium is produced in two ways: the first is the aluminothermic reduction of titanium concentrate (low percent ferrotitanium). The second is the fusion of iron and titanium waste (high percentage ferrotitanium). However, in recent years there has been considerable interest in the possibility of production of ferrotitanium by electrochemical methods. Electrochemical production of Fe – Ti alloy is potentially more economical process in comparison with existing technologies, since electrolysis is characterized by low labor costs and has a smaller number of manufacturing operations. It is also worth noting that electrochemical processes are safer. In the present work, a brief review of classical technologies for the production of ferrotitanium was carried out and new ways of producing ferrotitanium based on electrochemical processes was analyzed in detail. Most of the considered methods are currently at the stage of laboratory testing, however, the results of the considered studies can be of great importance for the development of the ferroalloy and electrometallurgical industries.
This work was carried out with the financial support of JSC “Romeks” during the fulfillment of the agreement No. 126/18-501 (31.10.2018).

Ключевые слова Ferroalloys, ferrotitanium, iron, titanium, recovery, smelting, electrolysis
Библиографический список

1. Boyarko G. Yu., Khatkov V. Yu. Commercial streams of ferroalloys in Russia. Chernye Metally. 2018. No. 3. pp. 60–69.
2. Panigrahi M., Paramguru R. K., Gupta R. C., Shibata E., Nakamura T. An overview of production of titanium and an attempt to titanium production with ferro-titanium. High Temperature Materials and Processes. 2010. Vol. 29. pp. 495–513.
3. GOST 4761–91. Ferrotitanium. Technical requirements and terms of delivery. Introduced: 01.01.1993.
4. Putilin A. I., Babushkin V. N., Zajnullin L. A. Development of ferrotitanium production in Russia. Stal. 2005. No 3. pp. 48, 49.
5. Gilvarg S. I., Odinokov S. F., Maltsev Yu. B., Bath A. G. Ferrotitanium for alloying of steel and method aluminothermic obtain. Patent RF, No. 2318032. Applied: 15.09.2006. Published 27.02.2008.
6. Gilvarg S. I., Grigorev V. G., Kuzmin N. V., Maltsev Yu. B. Titaniumcontaining charge for the aluminothermic obtaining of ferrotitanium, aluminothermic method of obtaining ferrotitanium and aluminothermic method of obtaining titanium-bearing slag as a component of titanium-containing charge for the aluminothermic obtaining of ferrotitanium. Patent RF, No. 2516208. Applied: 07.08.2012. Published: 20.05.2014.
7. Pourabdoli M., Raygan S., Abdizadeh H., Hanaei K. A new process for the production of ferrotitanium from titania slag. Canadian Metallurgical Quarterly. 2007. Vol. 46, No. 1. pp. 17–24.
8. Khodorovskiy G. L., Titenkov A. M., Fomicheva T. I., Dorosh L. D., Korochkin A. G. A method of producing ferrotitanium. Patent RF, No. 2102516. Applied: 01.04.1996. Published: 20.01.1998.
9. Belov E. P., Kachalov V. V., Katz A. D., Poltavets V. S., Saubanov M. N., Senopalnikov V. M. Method of smelting ferrotitanium. Patent RF, No. 2131479. Applied: 09.01.1998. Published: 10.06.1999.
10. Altman P. S., Demidov B. A., Yakovenko V. A. Method of electroslag melting ferrotitanium. Patent RF, No. 2039101. Applied: 08.06.1993. Published: 09.07.1995.
11. Chepel S. N., Zvezdin, A. A., Poletaev E. B. A method of producing Ferroalloy highly titanium-containing of ilmenite. Patent RF, No. 2329322. Applied: 19.05.2005. Published: 20.07.2008.
12. Chepel S. N., Zvezdin A. A., Svyatenko I. N., Medved S. N., Poletaev E. B. Installation for receiving of ferrotitanium by electric arc melting of titanium-containing material under a layer of protective flux. Patent RF, No. 2398908. Applied: 31.10.2007. Published: 10.09.2010.
13. Ulanovskiy Ya. B., Chuchuryukin A. D., Kulaev V. M. A method of producing iron-titanium alloy. Patent RF, No. 2117067. Applied: 08.09.1995. Published: 10.08.1998.
14. The Market of ferrotitanium in Russia in 2018. Indicators and forecasts. Moscow : TEBIZ Group, 2018. 95 p.
15. Ferroalloys Market of Russia and CIS. Market monopolization. Threats. Available at : https://www.urm-company.ru/upload/iblock/b12/b127a6938b8f997af1abd0aeda9fe157.pdf
16. Analysis of market of ferrotitanium in Russia. Available at : https://drgroup.ru/1705-Analiz-rynka-ferrotitana-v-Rossii.html
17. Seong S., Younossi O., Goldsmith B. W. Titanium. Industrial Base, Price Trends and Technology Initiatives. Santa Monica : RAND, 2009. 128 p.
18. Povolotskiy D. Ya., Roshchin V. E., Ryss M. A., Stroganov A. I., Yartsev M. A. Electrometallurgy of steel and ferro-alloys. Moscow : Metallurgiya, 1984. 551 p.
19. Panigrahi M., Shibata E., Iizuka A., Nakamura T. Production of Fe – Ti alloy from mixed ilmenite and titanium dioxide by direct electrochemical reduction in molten calcium chloride. Electrochimica Acta. 2013. Vol. 93. pp. 143–151.
20. Panigrahi M., Iizuka A., Shibata E., Nakamura T. Electrolytic reduction of mixed (Fe, Ti) oxide using molten calcium chloride electrolyte. Journal of Alloys and Compounds. 2013. Vol. 550. p. 545.
21. Lysenko A. P., Kirov S. S., Selnitsyn R. S., Nalivayko A. Yu. Influence of calcined anode blocks design on gas outlet efficiency and technical indices of aluminium electrolysis process. Tsvetnye Metally. 2013. No. 9. pp. 114–117.
22. Qi C.-C., Hua Y.-X., Chen K.-H. et al. Preparation of Ferrotitanium Alloy from Ilmenite by Electrochemical Reduction in Chloride Molten Salts. JOM. 2016. Vol. 68, No. 2. pp. 668–674.
23. Xiong L., Hua Y., Xu C. et al. Effect of CaO addition on preparation of ferrotitanium from ilmenite by electrochemical reduction in CaCl2 – NaCl molten salt. Journal of Alloys and Compounds. 2016. Vol. 676. pp. 383–389.
24. Lu X., Zou X., Li C. et al. Green electrochemical process solid-oxide oxygen-ion-conducting membrane (SOM): Direct extraction of Ti – Fe alloys from natural ilmenite. Metallurgical and Materials Transactions: B. 2012. Vol. 43, No. 3. pp. 503–512.
25. Lysenko A. P., Tarasov V. P., Nalivayko A. Yu., Selnitsyn R. S. Obtaining of rare-earth metals by electrolysis method. Tsvetnye Metally. 2013. No. 11. pp. 71–74.
26. Lysenko A. P., Nalivayko A. Yu., Tarasov V. P. Method of obtaining neodymium-iron alloy and device for its implementation. Patent RF, No. 2603408. Applied: 17.04.2015. Published: 27.11.2016.

Language of full-text русский
Полный текст статьи Получить
Назад