Журналы →  Tsvetnye Metally →  2018 →  №4 →  Назад

COMPOSITES AND MULTIPURPOSE COATINGS
Название Structure and properties of the alloy EP708 (ЭП708), obtained during layer-by-layer laser smelting
DOI 10.17580/tsm.2018.04.06
Автор Khomutov M. G., Travyanov A. Ya., Petrovskiy P. V., Cheverikin V. V.
Информация об авторе

National University of Science and Technology MISiS, Moscow, Russia:

M. G. Khomutov, Leading Engineer of Laboratory of Hybrid Additive Technologies, e-mail: khomutov@misis.ru
A. Ya. Travyanov, Director of EkoTekh Institute, e-mail: trav@misis.ru
P. V. Petrovskiy, Deputy Director of EkoTekh Institute, e-mail: petrovskiy@misis.ru
V. V. Cheverikin, Senior Researcher of a Chair of Physical Metallurgy of Non-Ferrous Metals, e-mail: cheverikin80@rambler.ru

Реферат

Our paper studies the structure and mechanical properties of the EP708 (ЭП708) alloy samples, obtained by selective laser melting and subject to heat treatment and hot isostatic pressing (HIP). We made a comparison of mechanical properties of grown samples with hot rolled ones. According to the results of microstructure analysis of the grown samples, the microstructure of the heat-treated sample slightly differs from the sample after growing. As opposed to the grown and heat-treated sample, the appearance of equiaxed grains is observed in the microstructure, which indicates that the polygonization process has passed. In the places where the concentration of particles on the boundary is small or non-existent, the grains become large, which results in an increased average grain size — (22 ± 5) μm and plasticity. The presence of tungsten carbide particles is also shown where chromium and molybdenum are partially dissolved. It can be seen that the size and concentration of these particles at the grain boundaries of grown samples and with HIP treatment are higher than those of grown heat-treated samples. According to the results of tensile tests, it was revealed that the sample from the EP708 alloy after growing has a low level of strength characteristics and high plasticity indexes (0.2 = 621 MPa, max = 831 MPa,  = 21%). After heat treatment, the grown sample, due to incomplete stress relaxation, and also because of the appearance of carbide particles, showed an increase in strength, but with a sharp decrease of ductility (0.2 = 801 MPa, max = 897 MPa, 3.4%). However, when using the HIP process, it was possible to obtain the best level of strength properties in comparison with other samples obtained by the SLP method, close to the level of the hot-rolled and heat-treated sample (0.2 = 838 MPa, max = 1143 MPa,  = 26%).
Our research was carried out with the support of the Ministry of Education and Science within the agreement No. 14.581.21.0017 (02.11.2015; unique ID: RFMEFI58115X0017).

Ключевые слова Selective laser melting, high-temperature nickel alloy EP708, hot isostatic pressing
Библиографический список

1. Zhang Y. C., Li Z. G., Nie P. L., Wu Y. X. Effect of ultrarapid cooling on microstructure of laser cladding IN718 coating. Sur. Eng. 2013. Vol. 29. pp. 414–418.
2. Vaezi M., Chianrabutra S., Mellor B., Yang S. Multiple material additive manufacturing. Part 1: a review. Virtual and Physical Prototyping. 2013. Vol. 8, No. 1. pp. 19–50.
3. Zhu Y., Li J., Tian X., Wang H., Liu D. Microstructure and mechanical properties of hybrid fabricated Ti – 6.5 Al – 3.5 Mo – 1.5 Zr – 0.3 Si titanium alloy by laser additive manufacturing. Materials Science & Engineering: A. 2014. Vol. 607. pp. 427–434.
4. Das S., Wohlert M., Beaman J. J., Bourell D. L. Producing metal parts with selective laser sintering/hot isostatic pressing. JOM. 1998. Vol. 50. pp. 17–20.
5. Kobryn P. A., Semiatin S. L. Proceedings of the Solid Freeform Fabrication Symposium, The University of Texas. Ed. D. L. Bourell, J. J. Beaman, R. H. Crawford, H. L. Marcus, K. L. Wood, J. W. Barlow. 2001. pp. 179–186.
6. Warren J., Wei D. Y. The cyclic fatigue behavior of direct age 718 at 149, 315, 454 and 538 оC. Material Science and Engineering: A. 2006. Vol. 428. pp. 106–115.
7. ASTM F2792-12a. Standard Terminology for Additive Manufacturing Technologies. 2012.
8. Bi G., Gasser A. Restoration of nickel-base turbine blade knife-edges with controlled laser aided additive manufacturing. Physics Procedia. 2011. Vol. 12. pp. 402–409.

9. Uhlmann E., Kersting R., Klein T. B., Cruz M. F., Borille A. V. Additive manufacturing of titanium alloy for aircraft components. Procedia CIRP. 2015. Vol. 35. pp. 55–60.
10. Pinkerton A. J. Lasers in additive manufacturing. Optics & Laser Technology. 2016. Vol. 78. pp. 25–32.
11. Matsumoto M., Shiomi M., Osakada K., Abe F. Finite element analysis of single layer forming on metallic powder bed in rapid prototyping by selective laser processing. International Journal of Machine Tools and Manufacture. 2002. Vol. 42, No. 1. pp. 61–67.
12. Shiomi M., Yoshidome A., Abe F., Osakada K. Finite element analysis of melting and solidifying processes in laser rapid prototyping of metallic powders. International Journal of Machine Tools and Manufacture. 1999. Vol. 39, No. 2. pp. 237–252.
13. Abe F., Osakada K., Uematsu K., Shiomi M. Direct manufacturing of metallic tools by laser rapid prototyping. Proceedings of the Sixth ICTP. 1999. pp. 1005–1010.
14. Osakada K., Shiomi M. Flexible manufacturing of metallic products by selective laser melting of powder. International Journal of Machine Tools & Manufacture. 2006. Vol. 46. pp. 1188–1193.
15. Li R., Liu J., Shi Y., Wang L., Jiang W. Balling behavior of stainless steel and nickel powder during selective laser melting process. International Journal of Advanced Manufacturing Technology. 2012. Vol. 59. pp. 1025–1035.
16. Brandl E., Heckenberger U., Holzinger V., Buchbinder D. Additive manufactured AlSi10Mg samples using selective laser melting (SLM): microstructure, high cycle fatigue, and fracture behavior. Mater. Design. 2012. Vol. 34. pp. 159–169.
17. Santos E. C., Osakada K., Shiomi M., Kitamura Y., Abe F. Microstructure and mechanical properties of pure titanium models fabricated by selective laser melting. Journal of Mechanical Engineering Science. 2004. Vol. 218 (7). pp. 711.
18. Agarwala M., Bourell D., Beaman J., Marcus H., Barlow J. Post-processing of selective laser sintered metal parts. Rap Prototyping Journal. 1995. No. 1 (2). pp. 36–44.
19. Amato K. N., Gaytan S. M., Murr L. E., Martinez E., Shindo P. W., Hernandez J., Collins S., Medina F. Microstructures and mechanical behavior of Inconel 718 fabricated by selective laser melting. Acta Materialia. 2012. Vol. 60. pp. 2229–2239.
20. Bi G., Gasser A. Restoration of nickel-base turbine blade knife-edges with controlled laser aided additive manufacturing. Physics Procedia. 2011. Vol. 12. pp. 402–409.
21. Chen Y., Lu F., Zhang K., Nie P., Hosseini S. R. E., Feng K., Li Z. Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling. Journal of Alloys and Compounds. 2016. Vol. 670. pp. 312–321.
22. Sorokin L. I. Weldability of heat-resistant alloys, used in aviation gas-turbine engines. Available at: https://viam.ru/public/files/1996/1996-202214.pdf. (accessed: 30.11.2017).
23. Doubenskaia M., Pavlov M., Grigoriev S., Smurov I. Definition of brightness temperature and restoration of true temperature in laser cladding using infrared camera. Surface and Coatings Technology. 2013. Vol. 220. pp. 244–247.
24. Liverani E., Toschi S., Ceschini L., Fortunato A. Effect of selective laser melting (SLM) process parameters on microstructure and mechanical properties of 316L austenitic stainless steel. Journal of Materials Processing Technology. 2017. Vol. 249. pp. 255–263.
25. Appa Rao G., Kumar M., Srinivas M., Sarma D. S. Effect of standard heat treatment on the microstructure and mechanical properties of hot isostatically pressed superalloy inconel 718. Materials Science and Engineering: A. 2003. Vol. 355. pp. 114–125.

Language of full-text русский
Полный текст статьи Получить
Назад